RM3090E _59 Vehicle Exterior _008792 WINDOW / GLASS _0050080 WINDSHIELD GLASS A

WINDOW / GLASS WINDSHIELD GLASS INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:: If the windshield glass is replaced on a vehicle equipped with an lane departure alert camera, make sure to use a Toyota genuine part, as the camera may not be able to be installed due to a missing bracket or the lane departure alert system may not operate properly due to a difference in the transmissivity or ceramic line shape.

HINT:: A bolt without a torque specification is shown in the standard bolt chart.; Click hereGeneral>SPECIFICATIONS>STANDARD BOLT>SPECIFIED TORQUE FOR STANDARD BOLTS201212,999999,_V1,_009232,_0050395,RM1000000004GCK,

PROCEDURE

Hide Display 56115A 1.INSTALL NO. 1 WINDSHIELD GLASS STOPPER (for 2-piece Type)

Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

NOTICE:: Only 2-piece type windshield glass stoppers are provided as supply parts. Use 2-piece type stoppers as replacements even if 1-piece type stoppers were originally installed.

Hide Display 56116C 2.INSTALL NO. 2 WINDSHIELD GLASS STOPPER (for 2-piece Type)

Using a brush or sponge, coat the application area of 2 new No. 2 windshield glass stoppers with Primer G.

NOTICE:: ·

Do not apply too much Primer G.; ·

Allow the Primer G to dry for 3 minutes or more.; ·

Throw away any leftover Primer G.

HINT:: If an area other than specified is coated by accident, wipe off the Primer G with a clean piece of cloth before it dries.

Install the 2 No. 2 windshield glass stoppers to the windshield glass as shown in the illustration.

6.333,1.583 6.333,1.135 false 6.25,0.729 6.25,0.427 false 6.5,0.771 6.5,0.604 true 5.385,0.823 5.75,0.5 true 5.958,0.823 5.75,0.5 true 1.5,0.792 1.5,0.625 true 1.25,0.74 1.25,0.438 false 1.333,1.563 1.333,1.146 false 0.375,0.844 0.74,0.521 true 0.958,0.844 0.75,0.521 true 1.198,0.271 1.51,0.427 0.313,0.156 10 *1 0.688,0.354 1,0.51 0.313,0.156 10 *2 1.458,0.458 1.771,0.615 0.313,0.156 10 *3 1.281,1.583 1.594,1.74 0.313,0.156 10 *4 6.198,0.26 6.51,0.417 0.313,0.156 10 *1 5.688,0.344 6,0.5 0.313,0.156 10 *2 6.438,0.417 6.75,0.573 0.313,0.156 10 *3 6.292,1.604 6.604,1.76 0.313,0.156 10 *4 1.688,1.177 2,1.333 0.313,0.156 10 a 6.708,1.167 7.021,1.323 0.313,0.156 10 a 0.052,0.042 0.365,0.24 0.313,0.198 10 *A

*A	Back Side	-	-
*1	Windshield Glass	*2	Ceramic Notch
*3	Ceramic Line	*4	Primer G Application Area

Standard:

Area	Specified Condition
a	8.3 mm (0.3268 in.)

Hide Display 56117A 3.INSTALL WINDOW GLASS ADHESIVE DAM

2.792,3.781 2.542,4.115 false 0.083,0.094 0.396,0.25 0.313,0.156 10 false *A 2.781,3.635 3.094,3.792 0.313,0.156 10 false *1 1.542,1.625 1.854,1.781 0.313,0.156 10 false A 1.542,2.156 1.854,2.313 0.313,0.156 10 false A 0.615,3.688 1.01,3.844 0.396,0.156 10 false A - A 1.552,3.458 1.865,3.615 0.313,0.156 10 false a 2.073,3.458 2.385,3.615 0.313,0.156 10 false b

*A	Back Side
*1	Ceramic Notch
	Primer G

Using a brush or sponge, coat the application area of a new No. 2 window glass adhesive dam with Primer G.

Standard Dimension:

Area	Dimension
a	5.0 mm (0.1969 in.)
b	6.5 mm (0.2559 in.)

NOTICE:: ·

Do not apply too much primer.

·

Allow the Primer G to dry for 3 minutes or more.

·

Throw away any leftover primer.

HINT:: If an area other than specified is coated by accident, wipe off the Primer G with a clean piece of cloth before it dries.

2.781,2.781 2.906,2.677 false 0.646,2.771 0.5,2.667 false 2.5,4 2.75,3.75 false 0.063,0.052 0.375,0.208 0.313,0.156 10 *A 0.333,2.573 0.646,2.729 0.313,0.156 10 *1 0.823,2.281 1.135,2.438 0.313,0.156 10 *a 2.938,2.583 3.25,2.74 0.313,0.156 10 *1 2.469,2.25 2.781,2.406 0.313,0.156 10 *a 2.063,3.365 2.375,3.521 0.313,0.156 10 a 2.75,3.625 3.063,3.781 0.313,0.156 10 *1 1.323,1.667 1.479,1.865 0.156,0.198 10 A 1.323,2.188 1.479,2.385 0.156,0.198 10 A 0.625,3.469 1,3.656 0.375,0.188 10 A - A

*A	Back Side
*1	Ceramic Notch
*a	Ceramic Notch used for Dam Cut Point

Install the window glass adhesive dam to the windshield glass as shown in the illustration.

Standard:

Area	Specified Condition
a	6.5 mm (0.2559 in.)

Hide Display 75533E 4.INSTALL WINDSHIELD OUTSIDE MOULDING

2.688,1.479 3.125,1.656 true 1.917,2.74 2.073,2.938 0.156,0.198 10 a 1.323,0.135 1.479,0.333 0.156,0.198 10 A 1.333,0.771 1.49,0.969 0.156,0.198 10 A 0.823,3.052 1.198,3.25 0.375,0.198 10 A - A 3.271,1 3.427,1.198 0.156,0.198 10 b 2.521,1.375 2.833,1.573 0.313,0.198 10 *a 0.063,0.042 0.375,0.24 0.313,0.198 10 *A

*A	Back Side
*a	Primer G Application Area
	Primer G

Using a brush or sponge, coat the application area of a new windshield outside moulding with Primer G.

Standard Dimension:

Area	Dimension
a	8.8 mm (0.3465 in.)
b	735.1 mm (28.9409 in.)

0.156,2.802 0.313,3 0.156,0.198 10 a 3.208,2.802 3.365,3 0.156,0.198 10 a 0.906,3.552 1.063,3.75 0.156,0.198 10 b 2.365,3.479 2.521,3.677 0.156,0.198 10 c 0.094,3.521 0.448,3.729 0.354,0.208 10 A - A 1.688,3.5 2.042,3.708 0.354,0.208 10 B - B 1.323,0.146 1.479,0.344 0.156,0.198 10 A 1.323,0.771 1.479,0.969 0.156,0.198 10 A 3.229,0.448 3.385,0.646 0.156,0.198 10 B 2.854,0.531 3.01,0.729 0.156,0.198 10 B 0.052,0.042 0.365,0.198 0.313,0.156 10 *A

*A	Back Side
	Edge of Curved Surface

Install the windshield outside moulding to the windshield glass as shown in the illustration.

Standard Dimension:

Area	Dimension
a	+/-5.0 mm (0.1969 in.)
b	5.4 mm (0.2126 in.)
c	14.2 mm (0.5591 in.)

Hide Display 56111 5.INSTALL WINDSHIELD GLASS

1.76,0.823 2.177,0.323 true 1.75,0.5 2.167,0.333 true 2.188,0.24 2.5,0.438 0.313,0.198 10 *1

Matchmark

Position the windshield glass.

Using suction cups, place the windshield glass in the correct position.

ii.

Check that the entire contact surface of the glass rim is perfectly even.

iii.

Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

NOTICE:: Check that the stoppers are attached to the vehicle body correctly.

iv.

Using suction cups, remove the windshield glass.

1.833,0.583 2.083,0.75 false 1.917,1.5 2.167,1.667 false 1.708,1.854 2.042,1.771 false 1.667,0.5 1.979,0.656 0.313,0.156 10 *1 2.667,0.479 2.979,0.635 0.313,0.156 10 *a 2.833,1.427 3.146,1.583 0.313,0.156 10 *b 1.76,1.417 2.073,1.573 0.313,0.156 10 *1 1.563,1.781 1.875,1.938 0.313,0.156 10 *2

*1	Primer M
*2	Adhesive
*a	CORRECT
*b	INCORRECT
	Primer M

Using a brush, apply Primer M to the exposed part of the vehicle body.

NOTICE:: ·

Allow the primer to dry for 3 minutes or more.

·

Do not apply primer to the adhesive.

·

Throw away any leftover primer.

·

Do not apply too much primer.

Using a brush or sponge, apply Primer G to the contact surface of the glass.

1.917,2.688 1.917,3.188 true 0.073,0.052 0.385,0.208 0.313,0.156 10 *A 4.792,0.552 5.104,0.708 0.313,0.156 10 *1 6.521,0.531 6.833,0.688 0.313,0.156 10 *1 4.375,2.24 4.688,2.396 0.313,0.156 10 *1 6.51,2.333 6.823,2.49 0.313,0.156 10 *1 1.865,3.219 2.177,3.375 0.313,0.156 10 *1 0.833,1.323 1.146,1.479 0.313,0.156 10 A 0.917,0.635 1.229,0.792 0.313,0.156 10 A 1.677,0.708 1.99,0.865 0.313,0.156 10 B 1.677,1.406 1.99,1.563 0.313,0.156 10 B 0.292,1.313 0.604,1.469 0.313,0.156 10 C 0.958,1.469 1.271,1.625 0.313,0.156 10 C 0.896,2.188 1.208,2.344 0.313,0.156 10 D 0.823,2.865 1.135,3.021 0.313,0.156 10 D 5.51,0.313 5.896,0.469 0.385,0.156 10 B - B 3.781,0.323 4.167,0.479 0.385,0.156 10 A - A 3.781,2 4.167,2.156 0.385,0.156 10 C - C 5.51,2 5.896,2.156 0.385,0.156 10 D - D 6.271,2.188 6.583,2.344 0.313,0.156 10 *1

*A	Back Side	-	-
*1	Adhesive Center Line	-	-
	Primer G	-	-

HINT:: If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer.

NOTICE:: ·

Allow the primer to dry for 3 minutes or more.

·

Throw away any leftover primer.

·

Do not apply too much primer.

Apply adhesive to the windshield glass.

Adhesive:: Toyota Genuine Windshield Glass Adhesive or Equivalent

Cut off the tip of the cartridge nozzle as shown in the illustration.

HINT:: After cutting off the tip, use all adhesive within the time written in the table below.

Usage Time Frame:

Temperature	Usage Time Frame
35°C (95°F)	15 minutes
20°C (68°F)	1 hour 40 minutes
5°C (41°F)	8 hours

ii.

Load the sealer gun with the cartridge.

iii.

Apply adhesive to the glass as shown in the illustration.

6.125,1.5 6.375,1.25 true 4.417,1.417 4.667,1.167 true 6,3.083 6.083,2.781 true 6,3.083 6.271,2.896 true 4.375,2.969 4.625,3.219 true 0.396,2.938 0.552,3.135 0.156,0.198 10 b 3.792,0.302 4.208,0.521 0.417,0.219 10 A - A 5.51,0.323 6.146,0.51 0.635,0.188 10 B - B 5.521,2 5.958,2.208 0.438,0.208 10 D - D 3.792,2.01 4.25,2.229 0.458,0.219 10 C - C 2.76,0.521 2.917,0.719 0.156,0.198 10 a 3.219,0.75 3.375,0.948 0.156,0.198 10 b 0.354,3.604 0.667,3.802 0.313,0.198 10 *1 0.906,0.917 1.063,1.115 0.156,0.198 10 A 0.823,1.594 0.979,1.792 0.156,0.198 10 A 1.688,1.01 1.844,1.208 0.156,0.198 10 B 1.688,1.708 1.844,1.906 0.156,0.198 10 B 0.313,1.604 0.469,1.802 0.156,0.198 10 C 0.979,1.75 1.135,1.948 0.156,0.198 10 C 0.917,2.479 1.073,2.677 0.156,0.198 10 D 0.844,3.115 1,3.313 0.156,0.198 10 D 4.26,1.375 4.573,1.573 0.313,0.198 10 *2 5.979,1.458 6.292,1.656 0.313,0.198 10 *2 5.906,3.104 6.219,3.302 0.313,0.198 10 *2 4.667,3.198 4.979,3.396 0.313,0.198 10 *2 4.792,0.51 4.948,0.708 0.156,0.198 10 c 6.396,0.583 6.552,0.781 0.156,0.198 10 d 4.594,2.354 4.75,2.552 0.156,0.198 10 d 6.219,2.156 6.375,2.354 0.156,0.198 10 d 6.708,2.677 6.865,2.875 0.156,0.198 10 c 6.542,2.115 6.698,2.313 0.156,0.198 10 b 0.063,0.052 0.354,0.24 0.292,0.188 10 *A 0.854,3.344 1.01,3.542 0.156,0.198 10 a

*A	Back Side	-	-
*1	Adhesive	*2	Adhesive Center Line

Standard:

Area	Specified Condition
a	12.0 mm (0.472 in.)
b	8.0 mm (0.315 in.)
c	4.0 mm (0.1575 in.)
d	3.0 mm (0.1181 in.)

1.75,0.5 2.167,0.25 true 1.75,0.833 2.167,0.25 true 2.198,0.156 2.51,0.313 0.313,0.156 10 *1

Matchmark

Install the windshield glass to the vehicle body.

Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.

ii.

Lightly press the outer surface of the glass to ensure that it is securely fit to the vehicle body.

NOTICE:: ·

Check that the stoppers are attached to the vehicle body correctly.

·

Check that the vehicle body and glass have a small gap between them.

iii.

Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.

NOTICE:: Do not drive the vehicle for the time described in the table below.

Minimum Time:

Temperature	Minimum Time prior to Driving Vehicle
35°C (95°F)	1 hour and 30 minutes
20°C (68°F)	5 hours
5°C (41°F)	24 hours

Hide Display 6.CHECK FOR LEAKS AND REPAIR

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

Hide Display 55781E 7.INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201212,999999,_59,_008795,_0050099,RM1000000004E51_01_0003,

Hide Display 53867H 8.INSTALL FRONT FENDER TO COWL SIDE SEAL LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201212,999999,_59,_008795,_0050099,RM1000000004E51_01_0011,

Hide Display 53866J 9.INSTALL FRONT FENDER TO COWL SIDE SEAL RH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201212,999999,_59,_008795,_0050099,RM1000000004E51_01_0012,

Hide Display 10.INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201212,999999,_59,_008795,_0050099,RM1000000004E51_01_0007,

Hide Display 11.INSTALL WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201212,999999,_59,_008795,_0050099,RM1000000004E51_01_0006,

Hide Display 85192 12.INSTALL WINDSHIELD WIPER ARM COVER

Click hereVehicle Exterior>WIPER / WASHER>FRONT WIPER MOTOR>INSTALLATION201212,999999,_59,_008795,_0050099,RM1000000004E51_01_0008,

Hide Display 63310 13.INSTALL ROOF HEADLINING ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201212,999999,_58,_008791,_0049317,RM10000000048W7,

Hide Display 74348 14.INSTALL VISOR HOLDER

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201212,999999,_58,_008791,_0049317,RM10000000048W7_01_0153,

Hide Display 74320 15.INSTALL VISOR ASSEMBLY LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201212,999999,_58,_008791,_0049317,RM10000000048W7_01_0131,

Hide Display 74310 16.INSTALL VISOR ASSEMBLY RH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201212,999999,_58,_008791,_0049317,RM10000000048W7_01_0154,

Hide Display 74610A 17.INSTALL ASSIST GRIP SUB-ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201212,999999,_58,_008791,_0049317,RM10000000048W7_01_0152,

Hide Display 81260A 18.INSTALL MAP LIGHT ASSEMBLY

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201212,999999,_58,_008791,_0049317,RM10000000048W7_01_0130,

Hide Display 87810 19.INSTALL INNER REAR VIEW MIRROR ASSEMBLY

Click hereVehicle Interior>MIRROR (INT)>INNER REAR VIEW MIRROR>INSTALLATION201212,999999,_58,_008785,_0050098,RM1000000004E4V,

Hide Display 62212 20.INSTALL FRONT PILLAR GARNISH LH (w/o Curtain Shield Airbag)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION201212,999999,_58,_008791,_0049314,RM10000000048VQ_01_0026,

Hide Display 62211 21.INSTALL FRONT PILLAR GARNISH RH (w/o Curtain Shield Airbag)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION201212,999999,_58,_008791,_0049314,RM10000000048VQ_01_0032,

Hide Display 62212 22.INSTALL FRONT PILLAR GARNISH LH (w/ Curtain Shield Airbag)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION201212,999999,_58,_008791,_0049314,RM10000000048VQ_01_0027,

Hide Display 62211 23.INSTALL FRONT PILLAR GARNISH RH (w/ Curtain Shield Airbag)

Click hereVehicle Interior>INTERIOR PANELS / TRIM>UPPER INSTRUMENT PANEL>INSTALLATION201212,999999,_58,_008791,_0049314,RM10000000048VQ_01_0033,

Hide Display 62312B 24.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201212,999999,_58,_008791,_0049317,RM10000000048W7_01_0143,

Hide Display 62311B 25.INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

Click hereVehicle Interior>INTERIOR PANELS / TRIM>ROOF HEADLINING>INSTALLATION201212,999999,_58,_008791,_0049317,RM10000000048W7_01_0144,

Hide Display 26.CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:: When disconnecting the cable, some systems need to be initialized after the cable is reconnected.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>INITIALIZATION201212,201311,_V1,_008731,_0049918,RM1000000004DZ8,201311,201410,_V1,_008731,_0049918,RM100000000C1G2,201410,201504,_V1,_008731,_0049918,RM100000000HFOT,201504,999999,_V1,_008731,_0049918,RM100000000JQM8,

Hide Display 56111 27.CHECK WINDSHIELD GLASS

Conduct a leak test after the adhesive has completely hardened.

Seal any leaks with auto glass sealer.

FaceBox